Electronics & IoT Application
A measurement probe whose internal housing air drifts in humidity means the measurement itself drifts — an IP65-certified instrument whose accuracy silently degrades between annual calibrations, until it falsifies a GMP batch release, a climate qualification audit, or critical airport meteorology data.
The AS-B sticker protects internal air of humidity-temperature transmitters (Vaisala HUMICAP, Rotronic HC2A, E+E Elektronik), process probes (Yokogawa, Endress+Hauser), industrial meteorology instruments, outdoor dataloggers (Campbell Scientific CR1000/CR3000, Onset HOBO MX/U), CO2/O2/pressure sensors, and IP65+ calibration instruments. Lab IP66 validation on 30°C → 0°C thermal cycle. GMP, calibration laboratory, and pharmaceutical compatibility.
Measurement instrument specifics
Structural point: an industrial IP65 instrument is designed to keep liquid water out — not to stabilize ambient air inside the housing. Internal air breathes with external air through cable gland and connector micro-leaks, progressively accumulating humidity through thermal cycles.
For a measurement instrument, this has a radical consequence: the air measured by the sensor is the housing internal air, not the external ambient. When internal humidity diverges from ambient (typically +20 to +40% RH drift in winter), the measurement itself is falsified.
On a humidity-temperature transmitter calibrated to 0.5% RH accuracy, several % RH internal drift over 6 months invalidates certified accuracy. On a GMP pharma instrument under batch qualification, this means an undetected real-time non-compliance audit risk.
On an industrial CO2 sensor mounted on outdoor façade, on an air quality probe (PM2.5, NO2, O3), on a process differential pressure transmitter — internal humidity drift generates false threshold exceedances or non-detections of critical events.
A fleet whose drift is attributed to "normal aging" triggers shorter calibration cycles (12 → 6 months), doubling maintenance OPEX. Root cause — internal humidity — not identified, problem persists.
Operational cost
~ 40%
environmental failures
Linked to internal condensation — Bosch / IFM / TE Connectivity
$550-3,300
per lab recalibration
High-end GMP humidity probes, differential pressure, reference instruments
±0.5% RH
typical certified accuracy
Lost after 6-12 months of unprotected humid thermal cycle
GMP risk
audit unquantifiable
Pharma, food, medical devices — mandatory traceability
On a fleet of 100 industrial humidity-temperature transmitters at a GMP site or semicons fab:
Scope
State of the art
→ AS-B addresses this exact pain point: factory BOM integration for instrument lifetime.
→ AS-B and pressure vents are complementary.
→ AS-B advantageously replaces, without internal thermal gradient = preserved measurement accuracy.
→ AS-B acts on root cause, allows return to 12-month or longer calibration cycle.
Choose your format
| Instrument type | Internal volume | AS-B format |
|---|---|---|
| Compact humidity-temperature transmitter | 0.1-0.5 L | AS-B/XS (5 cm²) |
| Process differential pressure transmitter | 0.2-1 L | AS-B/XS or AS-B/S |
| Outdoor CO2/O2/NOx/SO2 sensor | 0.3-1 L | AS-B/S (10 cm²) |
| PM/air quality sensor | 0.5-2 L | AS-B/S or AS-B/M (10-20 cm²) |
| GMP qualification datalogger | 0.2-0.8 L | AS-B/XS or AS-B/S |
| Airport operational weather station | 1-5 L | AS-B/M or AS-B/L (20-40 cm²) |
| Runway visibility sensor (RVR) | 2-8 L | AS-B/L (40 cm²) |
| Pyranometer / solarimeter | 0.3-1 L | AS-B/S |
| Reference lab calibration instrument | 1-5 L | AS-B/M or AS-B/L |
| Vapor autoclave sterilizer sensor | 0.5-2 L | AS-B/S or AS-B/M |
Animation
Observe how the compared materials behave over a single cycle, then across time.
Cycle
1
Current RH
50%
Cap 0.4 mL/g
⚠ REPLACECap 0.87 mL/g
↻ 0 cycles completeScope-direct proof
Lab IP66 test conducted by So Sponge directly applicable to compact industrial instruments (volumes 0.3-3 L). Conditions: 3 identical IP66 housings, severe thermal cycle 30°C → 0°C in 1h20.
| Configuration | Result |
|---|---|
| Bare housing (control) | Significant fogging from 30 minutes |
| Housing with pressure vent | Fogging matching control |
| Housing with AS-B sticker | No fogging over test duration |
Experimental study published with a Thales group company on condensation prevention in medical imaging equipment subjected to severe thermal variations. Validation transposable to industrial instruments in controlled environment.
FAQ
Frequent and legitimate question. AS-B is a regulator, not absorber. It keeps internal air close to outdoor ambient by avoiding drift from IP65 thermal breathing. For a humidity-temperature transmitter, this improves measurement accuracy by removing the bias between external ambient humidity (which the instrument is supposed to measure) and internal housing humidity. AS-B operates in 60-90% RH zone, without modifying air in the normal 30-60% RH range.
SRD material is passive, inert (mesoporous aluminum oxide), emits no volatile compounds, REACH and RoHS compliant. It's not part of the GMP product zone itself (it's in the instrument housing, not in the process chamber). For GMP deployments, prior validation by your quality team recommended.
Yes without interaction. AS-B is a passive accessory inside the electronic compartment. IP65/IP66/IP67 certification preserved. The instrument's metrological calibration is not affected by AS-B presence.
Yes, particularly relevant. In ultra-low humidity zones, the slightest humidity leak into the housing creates an enormous relative bias (e.g., 80% RH ambient vs 5% RH target = order of magnitude bias). AS-B keeps internal air in a stable range and allows the instrument to operate confidently in the controlled zone.
COFRAC ISO 17025 accreditation does not specifically cover passive accessories like AS-B. SRD material being passive and inert, it doesn't introduce metrological uncertainty. For the most rigorous laboratories, a measurement uncertainty impact study can be conducted — typically, improving internal stability reduces uncertainty linked to environmental variations.
Case-by-case study. Airport weather systems are qualified per ICAO/WMO standards. AS-B sits in the data acquisition unit's electronic housing, not in the measurement sensor itself. System revalidation generally not necessary for a passive internal accessory, but notification to the system manager is recommended.
Retrofit possible but to integrate into the programmed annual calibration cycle. AS-B bonds during the lab recalibration operation (anyway necessary annually on this type of GMP instrument). Retrofit prevents further degradation and stabilizes accuracy over the next cycle.
Standard MOQ: 5,000 units AS-B/XS, 10,000 units AS-B/S+. Lead time 6-8 weeks. Express on request for pilot validation.
AS-B operating range: -20°C to +70°C. SRD material itself is inert. For ATEX environments, AS-B is intrinsically passive — non-spark-generating, non-thermal, compliant with ATEX safety philosophy. For vapor or highly aggressive saline environments, case-by-case study.
Yes. By extending instrument lifetime and reducing recalibration/renewal frequency, AS-B reduces scope 3 carbon footprint reported annually. Relevant for pharma, food, semicons sites subject to CSRD.
Evaluation
Test AS-B sticker on your own industrial instruments. So Sponge provides free samples for B2B evaluation and offers a free sizing study.
Going further