Infrastructure & Storage Application
A photovoltaic inverter rated IP65 that shuts down one hour per day due to internal condensation loses 8% of yield over the year — between 60-600 € per inverter annually depending on power class.
The AS-B sticker (residential and microinverters) or AS-C tape (commercial and utility-scale string inverters) protects the internal air of your inverter. Capillary adsorption above 60% RH, spontaneous regeneration. Zero energy, zero maintenance, lifetime aligned with the PV panel itself (25-30 years).
Why solar inverters are particularly vulnerable
A solar inverter — residential string (3-15 kW), commercial (15-100 kW), or utility-scale (100-300 kW) — is exposed to one of the most severe thermal cycles among industrial IP65 enclosures.
During the day, an inverter housing mounted on a south-facing exterior wall can reach 50-60 °C (122-140 °F) on the surface under combined sun exposure and the thermal output of power modules (IGBT, MPPT). Internal pressure rises, and air escapes through micro-leaks. At nightfall, temperature drops fast — often to 5-10 °C (41-50 °F) in a few hours. Internal pressure collapses, and outdoor air loaded with water vapor flows back through the same micro-leaks.
On a PV fleet exposed 365 days a year for 25 years, this represents over 9,000 cumulative thermal cycles — far beyond the resilience of a calcium chloride pack or a simple pressure equalization vent.
Internal humidity degrades IGBT module switching performance, increases Joule losses, and triggers protective shutdowns (temperature drift, insulation faults detected by firmware). An inverter that stops 1 hour per day due to condensation = 8% yield loss over the year = up to several hundred euros per inverter annually depending on power class.
String inverters operate with a DC bus between 600 V and 1,500 V. Condensation on HV traces, DC terminals, or power modules can trigger arc flash — real fire risk, frequently cited in O&M reports on humid or coastal deployments.
SMA, Huawei FusionSolar, Sungrow, Fronius, SolarEdge — all explicitly exclude humidity-related damage from their 5-10 year warranties. When an inverter fails due to internal corrosion, replacement cost (1,800-9,000 USD depending on power class) falls on the O&M operator or owner, not on the manufacturer.
Operational cost
The cost is not in the factory calcium chloride pack. It's in the combination of lost yield + premature replacement + rejected warranty + fire risk.
8%
yield potentially lost/year
~30 equivalent days/year offline
1,800-9,000 USD
inverter replacement cost
By power class, labor excluded
5-10 years
typical time to humidity failure
vs 25 years nominal PV panel lifetime
100-1,200 USD
O&M intervention cost
PTC Field Service, SightCall
Residential portfolio
On 1,000 installations (3-9 kW each), a 5% humidity failure rate over 10 years represents 90,000-480,000 USD in avoidable replacements — without counting cumulative yield loss during performance drift.
Utility-scale fleet
On 50 string inverters at 100 kW, this means several million USD in PPA revenue + replacement cost that can be protected over the plant's lifetime.
State of the art
Default solution at SMA, Huawei, Sungrow, and most manufacturers. A 5-10 g pack dropped inside the housing at end of line.
→ AS-B and AS-C solve this pain point: spontaneous regeneration, lifetime aligned with the plant.
Found on most modern IP65/IP66 inverters (SMA Sunny Boy, Huawei SUN2000, Fronius Symo). An ePTFE membrane equalizing internal/external pressure.
→ AS-B/AS-C and pressure vents are complementary, not competing.
Solution found on some commercial and utility-scale inverters. Continuously refreshes internal air.
→ Active solution with recurring cost; AS-C achieves the same result passively.
Acrylic or polyurethane varnish on the control board. Protects low-voltage traces.
→ Coating and AS-B/AS-C are complementary: coating for components, AS-B/AS-C for internal air.
Format selection
This is the structural question for PV: AS-B (sticker) or AS-C (tape)? The answer depends on internal volume of the housing and power class.
| Inverter type | Power | Internal volume | Recommended format |
|---|---|---|---|
| Microinverter Enphase IQ7/IQ8 | 250-650 W | 0.3-0.5 L | AS-B/XS or /S |
| Residential string SMA Sunny Boy, Huawei SUN2000 residential, Fronius Primo | 3-15 kW | 5-20 L | AS-B/M or /L |
| Commercial string Sungrow SG, SMA Tripower, Huawei SUN2000 commercial | 15-100 kW | 20-80 L | AS-C tape (sized surface) |
| Utility-scale string Sungrow SG250HX, Huawei SUN2000-330KTL | 100-330 kW | 80-300 L | AS-C tape (large surface) |
| Central inverter Power Electronics, Ingeteam, ABB FIMER, Sungrow SG3000HV | 1-5 MW | 1-10 m³ | AS-C multiple meters |
| DC optimizer SolarEdge HD-Wave, Tigo TS4 | 350-700 W | 0.2-0.4 L | AS-B/XS |
Uncertain volume or hybrid case? The AS-B and AS-C calculators on the product pages handle all volumes — enter internal volume, expected thermal cycle, and you get the required SRD surface and optimal format.
Integration
The AS-B/M or AS-B/L sticker bonds to the inner wall of the access door or top cover, on the power-component side. No drilling, no electrical modification. Pre-applied adhesive, placement in less than 30 seconds per inverter on the assembly line.
If the inverter already has a Gore Vent breather: combine both (pressure + humidity). If no breather: AS-B/L alone is sufficient in most cases under temperate climate.
The AS-C tape (2-5 cm width, sized length depending on volume) bonds to the inner wall of the electronics compartment, away from hot components (heatsinks, IGBT modules) and forced-air flow paths if present. Sized surface is calculated by the AS-C calculator.
Several meters of AS-C tape are integrated on the inner walls of the container or central cabinet, ideally distributed for homogeneous capture. Free technical sizing study with So Sponge for initial deployment.
Animation
Observe how the compared materials behave over a single cycle, then across time.
Cycle
1
Current RH
50%
Cap 0.4 mL/g
⚠ REPLACECap 0.87 mL/g
↻ 0 cycles completeLab test & B2B validations
30 °C → 0 °C (86 °F → 32 °F) ramp over 1 h 20. Three identical IP66 housings:
| Configuration | Result |
|---|---|
| Bare housing (control) | Visible condensation |
| Housing + pressure vent only (Gore Vent) | Visible condensation (matches control) |
| Housing + AS-B sticker | Zero internal condensation |
Test conditions correspond exactly to a wall-mounted inverter thermal cycle (daytime heating + nighttime cooling). No extrapolation needed.
Weather instrumentation
Leading Nordic manufacturer, T°/RH instruments exposed to strong gradients
Industrial vision & imaging
German manufacturer, outdoor optical sensors
Aerospace / Defense
Leading European group, UL qualification ongoing on severely cycled housings
Medical X-ray imaging — Thales
Favorable internal validation
FAQ
Yes. Internal condensation on power modules or HV traces can trigger insulation faults detected by the firmware (PV Iso Fault, Bus Voltage Fault), causing protective shutdowns. On a wall-exposed inverter cycling 50 °C → 5 °C day/night, this phenomenon is recurrent in shoulder seasons and winter. The AS-B sticker (residential) or AS-C tape (commercial / utility-scale) keeps internal humidity below 60% and eliminates this source of shutdowns.
Mainly an internal volume question:
No — they're complementary. Gore Vent equalizes internal/external pressure to prevent mechanical stress on gaskets in thermal cycling, but it does not stop condensation. SRD adsorbs internal water vapor. On an outdoor inverter cycling 50 °C → 5 °C, both solutions are used together: vent for pressure, AS-B/AS-C for humidity.
None. The SRD material is a chemically inert and electrically neutral mesoporous aluminum oxide. It creates no conductive bridge, doesn't alter the dielectric properties of surrounding insulation materials, and cannot facilitate arc flash. On the contrary, by eliminating condensation on DC terminals and IGBT modules, SRD reduces humidity-related arc flash risk.
Yes. The AS-B sticker and AS-C tape bond to static internal walls, away from forced airflow paths. They don't disturb internal ventilation. By reducing ambient humidity, they actually extend fan bearing life (corrosion + humidity being the leading cause of industrial fan failures).
To be checked case-by-case in manufacturer terms and conditions. In most cases, adding a passive consumable without electrical or mechanical modification does not void the product warranty. Manufacturers generally exclude damage caused by external humidity from their warranty — the AS-B/AS-C solution protects the warranty rather than jeopardizing it. A pre-notification letter to the manufacturer is recommended for significant deployments.
Yes technically, the AS-B sticker can be applied to an installed inverter during a maintenance or cleaning intervention. Retrofit prevents further degradation and stabilizes future performance, but doesn't repair existing corrosion. For an O&M with annual visits already scheduled, retrofit is essentially free in labor.
Unlimited under normal operating conditions of a PV inverter (-20 to +70 °C, REACH, RoHS). The SRD material is mineral and doesn't degrade over time like a disposable consumable. Over the typical 25-year lifetime of a PV plant, no replacement is required.
Standard MOQ: 5,000 units for AS-B/XS, 2,500 units for AS-B/S/M/L, sized surface for AS-C. Lead time 6-8 weeks after order confirmation. Express on request. Tiered pricing by volume.
These standards cover photovoltaic safety requirements (panels, inverters, cabling) — not anti-condensation accessory composition. No incompatibility — the SRD material is passive, inert, and doesn't affect inverter normative performance. REACH and RoHS confirmed on request.
Evaluation
Test the AS-B sticker or AS-C tape on your own inverters. So Sponge provides free samples for B2B technical evaluation and offers a free sizing study for utility-scale deployments.